To be able to avoid forklift abuse wherever possible, counterbalance lift truck operators are encouraged to take the following measures to keep the machine working as safe as possible and to make sure that the operator remains safe.
Tires: Whenever tires are missing chunks or are worn badly, they must be replaced. Tires that are in poor shape can cause jarring impacts to the operator, the axle parts, to the wheel components and to the load itself. Challenging operations involve using correct tires for maximum functioning of the lift truck. In order to be certain that your machine has the correct tires, ask your local dealer for an application survey.
Forks: Operating a forklift with worn tires can add to the premature wearing of the bottom of the forks. This can greatly jeopardize the ability of the forklift's truck to lift, that could result in a potentially dangerous work setting. Being certain to perform frequent fork checks by operators and by in-house maintenance technicians has to happen on a regular basis so as to make sure that your machinery is operating at maximum capacity.
Transmission: Operators who ride on the inching pedal can cause damage to the transmission. In order to prevent major part breakdown and failure, the inching pedal should ideally just be engaged when you want to apply the brakes while revving the engine and when you are approaching a rack. When the engine is revving, the hydraulics are allowed to work at full speed. When the hydraulics are not being utilized, the brake pedal is used for regular stopping of the truck.
Impact: Lift trucks will ultimately encounter numerous impacts with their surroundings and environment when operating fast. Possible impacts can include the wheels, forks, backrests, tires and attachments. Following what operators drive what units by assigning machines to an operator can help track who is responsible for the misuse to the equipment. By installing an impact monitor, a vehicle speed limiter or a keyless access system as alternatives on your lift truck could really help you to greatly decrease impact damage.
Training: The key to making certain that your equipment is properly maintained is ongoing and regular training. The machinery users have to be on board with proper maintenance and safety applications. It is required that all new operators are correctly trained and know how to carry out the necessary inspections every day so they can correctly operate the equipment before using it.